The Facility

At AVN Plastics & Rubbers, we take pride in our wide-ranging manufturing capabilities. We extrude hoses and profiles in PVC sleeve, EPDM, BR, CSM, silicone and polyacrylic, and mould parts for 4-wheeler, 2-wheeler and railway applications, serving the automobile, railway, construction and shipping industries.

Inside our IMT Manesar plant

Compounding, processing, finishing and testing under one roof.

Compounding and materials

Rubber mixing

Base compounds are mixed in-house to our own recipes, giving full control over hardness and properties.

Kneader mixing

A kneader disperses fillers and chemicals evenly before milling.

Automatic chemical weighing

Every ingredient is weighed automatically for repeatable batches and traceability.

Raw material store

Polymers and chemicals are stored, labelled and issued first-in, first-out.

Processing

Rubber extrusion

Rubber hoses and profiles are extruded and cured online with hot-air/IR.

Thermoplastic and PVC extrusion

PVC and thermoplastic hoses and profiles are extruded to size on dedicated lines.

Compression moulding

Hydraulic presses mould caps, grommets, seals and two-wheeler parts.

Rubber calendering

Calendering produces uniform rubber sheet for mats and blanks.

Autoclave curing

Large hoses and bends are cured in the autoclave for even vulcanisation.

Fuel hose production

Fuel-resistant hoses and fuel bend hoses are formed and cured on mandrels.

Boiler room

The boiler supplies steam for autoclave curing.

Finishing

Size cutting

Hoses and profiles are cut automatically to precise lengths.

Online printing

Part numbers and markings are printed on the line for traceability.

Laboratory and quality

Laboratory testing

Our lab checks every compound batch with a rheometer and tests for compression set and heat ageing.

Physical property testing

A UTM measures tensile strength and elongation against customer specifications.

Quality control

Parts are inspected at every stage, including VMM dimensional checks and leakage testing.

People

Training room

Operators are trained in skills, safety and quality.

Skills practice area

A practice area where new operators learn tasks before working on the line.